Coated Coils

American Coil can ensure an extended lifespan for your coils through our signature AmeriCoat ™ coil coating system.

This dip-coat process completely encapsulates the coil and creates durable, coated coils that are resistant to corrosion and abrasive outside forces. With less than 1% heat transfer degradation and an unsurpassed 10,000 hours of independent salt spray testing, AmeriCoat ^™ is unrivaled in its industrial-strength effectiveness. The coil coating process is achieved over a 2-3 day long process performed at our on-site facility. As a nationwide industry leader for over 20 years, American Coil understands that application solution systems differ from business to business. We have provided the highest quality coils to diverse industries, ranging from blue-chip names in OEM HVAC to private jet manufacturers, each necessitating a distinct, custom solution for their system.

However, implementing anti-corrosion measures during the design and manufacturing of any coil contingent system can dramatically extend expected service life. Coils treated with the AmeriCoat ^™ system are guaranteed by American Coil for 5-years against failure due to corrosion!

The experienced and professional team at American Coil can help you determine the best solution for your application. For more information on how coated coils can help your company offer coil protection not available anywhere else, call us today and speak with one of our dedicated coil coating engineers.

AmeriCoat™ Corrosion Protection System

The AmeriCoat ^™ Coil Coating System is an epoxy-based, protective coating coupled with a unique, multi-step preparation and application process. The coating product and application procedures are specifically formulated to achieve increased coil durability, minimize cleaning and service maintenance, and maximize the operating life of the subject coil. AmeriCoat ^™ will actively repel water and keep coated coils clean.

AmeriCoat ^™ is the best protective coating available for coils and heat exchangers, period!

The AmeriCoat ^™ system has a unique multi-tiered approach to coil protection:

Blocks corrosion
Maximizes operating life
Minimizes cleaning and maintenance
Improves indoor air quality
Has less than 1% effect on heat transfer

Because AmeriCoat ^™ is applied by full immersion (dipping) it offers unsurpassed total coil protection as compared to spray-on coatings. The liquid coating material bonds the coils heat transfer surface (fin collar) to the copper tube, effectively rendering it anti-corrosive. This process protects coils from losing capacity and efficiency in harsh environments.

Unlike other anti-corrosion coatings, AmeriCoat ^™ bonds to the substrate, penetrating the pores of the metal, providing a protective barrier that outdated coatings, like Heresite Phenolic & UC-5500 Polyurethane, can’t duplicate.

AmeriCoat ^™ is specially formulated to prevent the growth of microorganisms on the coil. Microorganisms don’t just cause health hazards and a loss of productivity in the workplace, they also reduce the efficiency and capacity of the HVAC equipment. Independent studies indicate that maintaining clean coils in air handling equipment can reduce energy consumption by as much as 14%. (Study verifies clean coils save energy; ASHRAE Journal Nov. 2006)

TECHNICAL INFORMATION:

AmeriCoat ^™ contains silver ion antimicrobial (CIBA Irgaguard), titanium dioxide, and a quaternary ammonium biocide. While each of these products are very effective individually, when applied synergistically with AmeriCoat ^™, the benefits are amplified. The protective qualities of these products are active for the entire life of the coil coating.

The AmeriCoat ^™ System produces a super hydrophobic (water shedding) surface that is grey in color. This coating will actively repel water and keep coated coils cleaner. Any water that finds its way onto the surface of an AmeriCoat ^™ coated coil will bead up and roll right off, carrying any surface contaminant away with it. This makes it very difficult for mold, algae or fungi to adhere to any coil surface, improving indoor air quality.

CERTIFICATION HIGHLIGHTS:

ASTM Standard	Dry Film Thickness	Result	Test Description
ASTM B117	7-9 MICRONS	10,000 HOURS	SALT SPRAY
ASTM G85 A1	7-9 MICRONS	4,000 HOURS	ACIDIFIED SALT SPRAY
ASTM G21	7-9 MICRONS	PASS "0" growth score	ANTI BACTERIA
ASTM G22	7-9 MICRONS	PASS "0" growth score	ANTI MOLD
MIL-STD-810 510.5	7-9 MICRONS	"EXCELLENT"	SAND / DUST RESIST
ASTM G87	7-9 MICRONS	50 Cycles, No Corrosion	MOIST SO2 TEST
FDA TI 21 CFR175.300	7-9 MICRONS	APPROVED	FOOD CONTACT CERT

AmeriCoat ^™ has the lowest heat transfer reduction of any coil coating at 0.05%.
AmeriCoat ^™ is FDA approved for indirect contact with food and food surfaces.
AmeriCoat ^™ is suitable for coil temperatures up to 300 degrees Fahrenheit.
AmeriCoat ^™ is considered a “green” coating. It is ecologically safe and has just 85 grams of VOC’s per liter!
AmeriCoat ^™ easily qualifies for LEED credits as related to anti corrosion coatings.
AmeriCoat ^™ is UL listed.

CONDENSERS

American Coil manufactures condensers in both aluminum and copper fin configurations.

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EVAPORATOR / DX

American Coil’s expertise means you can count on us to solve your evaporator / DX coil headaches.

Evaporator / DX

American Coil’s expertise means you can count on us to solve your evaporator / DX coil headaches. With a variety of metering, circuiting and manifold options we can build an evaporator to handle any application you require.

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SHAPED CONDENSERS

American Coil manufactures
“U, L, G” and round shaped shaped condensers.

Shaped Condensers

American Coil manufactures “U, L, G” and round shaped condensers in both aluminum and copper fin configurations.

Our manufacturing capabilities include: tube wall thickness ranging from .014 to .0049 (smooth or enhanced), tube diameters of 5/16, 3/8, 1/2 or 5/8” and fin thickness from .006 to .010.

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STEAM COILS

American Coil builds steam and booster coils for many applications.

Steam Coils

American Coil builds the steam and booster coil for many applications.

Coils can be produced with a variety of specifications. Let our engineering staff work with you to design a steam or booster coil tailor made for your application. From steam distributing to no-freeze (tube-in-tube style), American Coil can build it.

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Water Coils: Hot / Cold / Glycol / Reheat

American Coil’s designs custom circuitry for all chilled and hot water / glycol applications.

Water / Glycol Coils

American Coil designs custom circuitry for all chilled and hot water / glycol applications, allowing American Coil to manufacture a water coil product to meet any specification. Whether you are looking for a replacement coil or new product for OEM applications we can meet all of your water coil needs. Our water coils are AHRI certified too!

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EVAPORATIVE CONDENSERS

American Coil makes open tube style evaporative condensers for cooling tower applications.

Evaporative Condensers (Open Tube)

American Coil makes open tube style evaporative condensers for cooling tower applications, using stainless steel frames to eliminate corrosion. We utilize a proprietary copper tube-sheet design / construction to eliminate exterior tube wear and reduce the effects of vibration on the tubes at each of the support surfaces.

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SEVERE DUTY / EXTENDED LIFE COILS

American Coil builds “Severe Duty / Extended Life Coils” for the most demanding and critical systems.

Severe Duty / Extended Life Coils

American Coil builds “Severe Duty Coils” for the most demanding and critical systems that absolutely need the most “bulletproof” and longest lasting design possible. These extended life coils are over-engineered” and constructed using the strongest / thickest materials feasible for the application. Severe Duty / Extended Life Coils are then double AmeriCoated™ to completely encase these superior materials in a protective shell, impenetrable by caustic outside forces.

Only American Coil offers this unique solution.

Applications for American Coil’s Severe Duty Coils have included very difficult to reach installation locations and applications that have proven too harsh and / or demanding for a “mortal” coil to last the required service life. Severe Duty Coils can be expected to have more than twice the service life of “regular” coils.

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COATED COILS

American Coil can coat any of the coils we produce with our propriety AmeriCoat^™ technology.

Coated Coils

Want a 5 year warranty on your new coil?….add AmeriCoat^™!

American Coil can coat any of the coils we produce (or any new coil sent to us) with our propriety AmeriCoat™ anti-corrosion coating system.

With less than 1% heat transfer degradation and an unsurpassed 10,000 hours of independent salt spray testing, AmeriCoat™ is unrivaled in durability and effectiveness. Our coating process is done on-site and generally takes just 2-3 days to complete, saving you time and shortening your total days-to-delivery.

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